Archive for Mechanical Engg

Force India to use Interim design Diffusers

Force India will be be using an interim double decker diffuser design for the Bahrain GP. I believe if it works out right, the team will come at par in terms of pace with some of the cars. With Sutil missing out on golden points laps away from finish, AGAIN, this will hopefully not just be a moral boost for the drivers!

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Rear diffusers in formula 1 – in controversy

update – Diffuser hearing result is out. My article “Diffusers legal in F1”

So what exactly is the rear diffuser controversy in formula one? I did some reading and understanding about that and would like to present a basic understanding about it.

  • Aerodynamics has two major functions in a F1 car:
  1. increase downforce of the car i.e. push the car down on the road providing better grip and thus handling
  2. reduce the drag on the car and consequently improving top speed of the car.
  • Diffuser is a component involved in improving the aerodynamics of the car.
  • One way of producing the required downforce on the car (other than front and rear wings) is what I can be simply explained as the ‘converse of the airplane effect’ – The air flow over and below the car is adjusted in such a way that the pressure over the car is higher (air flows at lower velocity, in accordance with Bernoulli’s principle) and the pressure below the car is lower (air flows at higher velocity). Thus, with a higher pressure on top, it pushes the car downward generating the downforce. This downforce can account for as much as 25-30% of total downforce produced.
  • So the principle is to accelerate the air flow beneath the car, to make it it reach larger velocity to get a higher pressure difference. This is done by a narrower flow cross section in the undertray of the car.
  • Then the diffuser comes in. The diffuser as the name suggests is basically a passage with increasing cross sectional area. This slows down the air and increases its pressure. Slowing down the air to a similar speed as that coming from the top helps in preventing flow separation from the undertray profile. Flow separation can lead to heavy drag losses so the diffuser has to be precisely designed for this. The increased pressure also fills up the wake region behind the car and prevents drag losses due to difference in nose pressure and low tail pressure caused due to wake formation.
  • Another way of aiding this process is by opening the exhaust of the car into this diffuser which helps in sucking air more quickly from underneath the car.
  • Now the larger the volume of the diffuser – the better its performance both in terms of reducing flow separation and also through design achieving a higher air velocity at the bottom (i.e. a lower pressure). This is exactly what some of the teams (Brawn, Toyota and Williams) seem to have succeeded in doing.

Firstly it is very important to see and understand a rear diffuser as per rules. As you shall clearly see it does not make any use of the rear crash structure for its aerodynamic passages. Take a look McLaren MP4-24 rear diffuser design – FIA report

There are two aspects to this controversy – the external design and the internal design

  • External – the teams have done is that they have utilized a central section tunnel. This is one point of dispute. However, as per rules a 175mm central section is permissible. Another point of dispute is the extension of the central diffusion section to within 150 mm of extra body work.

(Williams have cleverly employed a secondary orĀ  ‘double decker’ diffuser by modifying the rear crash structure which exceeds the limits.) – for the pic – FIA reports

(Toyota have extended their bodywork to exploit the 150mm rule. This provides an extended diffuser section allowing it work more effectively. There is also a very low level splitter for more smoother air-flow) for the pic – FIA reports

  • Internal – The diffuser in itself consists of many sections. What the above teams have done is that for the central section of the diffuser they have used a incoming hole. And interpreted the rule in such a way that only the diffuser volume is only the central section and not all three sections. This I believe has helped them to have a higher flow rate possible as well as lower pressure. Also the hole coming from the side will help prevent flow separation.

(The internal hole in the Williams diffuser design – FIA reports)

  • All other teams have taken the spirit of the rule and interpreted it simply as all sections must have similar height and width with no entry tunnel. – FIA official report
  • My verdict – If the judging is fair, and only technical stuff considered, this should be allowed. Other teams should play catch up and all the big guns should accept that they have been out-smarted.
  • Another important point was made the other day on commentary – Imagine 10 teams with about 500-700 of the most elite designers and top class automotive engineers in each of the teams’ R&D. That makes about 5000-7000 geniuses pitted against how many FIA rule book officials – 15! Definitely people will find loopholes to exploit!

For more information, clarification, pics – check out my references

Wikipedia – Diffuser

Wikipedia – Ground effects

2009 regulation changes for diffuser: FIA

Excellent pic showing Williams’ Diffuser on car.

Good aerodynamics drawings and parts zoom in view

The actual diffuser on the race car with more clarification@f1fanatic.co.uk

Everything u need to know about F-1 cars ( a seven part awesome series, aerodynamics in part 7) – Click on “taking the lid off F-1 on the website

Comments (4)

Simply brilliant!

bbc-kepler-launch

So there is this very interesting widget on BBC called as the big picture. Every day a new and very interesting image is presented with only a small part shown which is in itself very beautiful and yet gives very little idea about the beauty of the entire pic. A joy to catch one everyday…

Watch one here everyday.

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The COEP BAJA 2009 story

As I blogged earlier I was part of the COEP team for BAJA SAE INDIA 2009.

My story on it (Kinda meant for a press release, but too lazy to edit it! :))

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Topics for Paper Presentation – III

Looking at the heavy traffic on my blog , I decided to search some more:

  • Exhaust Gas Recirculation
  • Air Car
  • Reaction Engineering
  • Flexible Manufacturing systems
  • Quality Function Deployment
  • MRP I
  • MRP II
  • Enterprise Resource Planning
  • Statistical Quality Control
  • MEMS
  • Rapid Prototyping
  • Total Quality Management
  • JIT
  • Vertical Axis Wind Turbines

[post is being updated]

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BAJA 2009

Well, here is the reason I was not blogging since a long time.

I was making this:

COEP BAJA 2009 car

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MINDSPARK ’08

My college technical event: MINDSPARK 2008. Its going to be the BEST!!

website: http://www.mind-spark.org

Paper Presentation competition: http://www.mind-spark.org/EVENTPAGES/paper.html



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